How to build a manufactured Inventory item, account for spoilage and assign Lot / Serial Numbers
Fully Build a Production Order (see also Partial Build below)
- enable User access - Edit > User Settings > Production Orders > Build Production Orders
- click Build in your Production Order List:
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- or from inside the Production Order with Build Phase (Partial Build) option:
- accept or change information in the Build Production Order box as follows:
- Build Date for date of Receive and General Ledger transactions
- Receive Quantity for quantity of built item going into stock
- Assembled Quantity for quantity of multiplied components that are being consumed for this build (this allows for spillage or breakage for this Production run)
- Unit Cost & Extended Cost will increase if Assembled Quantity is greater than Receive Quantity (this reflects more raw material consumed for this build)
- click Build
- if the item being built is Serialized or Lot Numbered, the Serial / Lot Numbers allocation box will pop up
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- Manual Entry - allows to enter each lot / serial number manually
- Quantity for Lot / Serial number entered
- Expiry Date will auto-fill if established in Inventory > General tab > Purchasing section > Default Expiry Days field and calculates days from the system date
- Auto-Generate will complete lot / serial number allocation based on the first lot / serial number assigned
- click OK to complete build
- click Ok on the Production History Number notification
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- likewise, if a component being consumed is serialized or Lot Numbered, the Serial / Lot Numbers allocation box will pop up for each (see Serial / Lot numbering setup in Inventory)
- option to print / preview / email report(s) generated from this / these build(s)
- view the build in Production History
Partial Build a Production Order
- use this function to assemble a sub-assembly or to remove any of the components in the Production Order from inventory to hold in an assigned WIP GL account until the Production Order is fully built
- set your WIP GL Account in Edit > Company Settings > Production Orders - Default WIP Account:
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- create a Phase structure (see Production Order Phases)
- assign any phase in your line grid (in this example, we are building a sub-assembly) then assign any phase in the header
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- click on the Build drop menu and select Build Phase:
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- set the Build Date
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- click OK on Build completion:
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- note the following:
- Build reference in your Production Order List:
- note the following:
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- inside the Production Order the Built items are marked with a and locked
- status has changed to In Progress
- if Edit > User Setting > Production Orders - Automatically Commit is on, all other components will have been Committed
- WIP Account and WIP Built On date are displayed (these can be changed prior to clicking Build Phase):
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- note the available reports for the WIP function: